High Quality PU Foaming Machine

Model NO.: Jct-4358
Automatic Grade: Automatic
Product Type: PU Foam Machine
Machine Color: as Required
Weight: 1000~2000kgs
Fter-Sales Service Provided: Pressional Engineers
Voltage: Customized
Power(W): 30kw
Dimension(L*W*H): 1380*1400*2700
Trademark: JinChenTong
Transport Package: Standard Export Packing
Specification: 1*40gp
Origin: China
HS Code: 84778090
PU Foaming Machine

1.Product description

 
Two-component polyurethane foam machine mainly applies for two components the combined polyether and isocyanate, to convey the component by high-precision high-pressure piston pump, after flow detection, detecting signal to make closed-loop control to pump speed through the PLC feedback, thus to precisely control the flow, to achieve accurate measurement of traffic. The measured components will get into control loop through high and low conversion valve or get mixed into the mixing head. Equipment is assembled with a jacket of the working tank (volume optional), blade filter, plate heat exchanger, magnetic mixed coupling, meanwhile according to different configuration of equipment, to select the volume type flow meter or mass flow meter. The equipment has the advantages of adjustable proportion of foaming ratio online, real-time flow display, adjustable working pressure, real-time display control of material temperature, good mixing effect and stable foam quality.





2. Technical Parameter:

 
No. Project Technical Parameters
1 Model Jct-4358
2 Suitable Viscosity of Materials(20ºC) Polyether Polyols: ~2500MPas
PolyisocyanateISO :  ~1000MPas
3 Injection Pressure 10 ~ 20Mpa (adjustable)
4 Injection Flow(Mixing Ratio1:1) Minimum per Second: 1300g
5 Mixing Ratio Scope 1:3~3:1(adjustable)
6 Way of Injection Direct Input of Weight, Error≤±0.5%
7 Control of Material Temperature
Material Temperature can be Controlled at 20 Degrees in Summer
Error≤±0.5ºC
8 Injection of Materials; Repeat Injection Precision ≤±0.5%
9 Hydraulic System     Flow Rate 10 L / min; System Pressure
           16 ~ 20MPa
10 TemperatureofHydraulic Oil <50ºC (Cooling of Oil Returned)
11 Volume of Tanks 300L
12 Required Amount of Compressed Air   Dry and Free of Oil: P: 0.7Mpa Q: 600NL/min
13 Temperature Control System Chiller 3 Pieces
14 Metering Pump Motor Power: 11Kw Speed: 1450r / m
15 Area 2500*1560*2800MM
16 Total Power                                   30KW
17  
Total Weight of Each Machine
About 2500KG
18 Voltage Used 220V /380v



3.Componets of the machine:
High Quality PU Foaming Machine


1)Storage Components:

Double insulation stainless steel tanks.

Electrical resistance heater and cooling water solenoid valves for  temperature conditioning

Chiller for option


2.Metering Unit

High precision axial piston pump,Variable output, robust manual adjustment via handwheel with integral precision measuring scale

Magnetic coupling ensures no material leakage

Digital pressure gauge for controlling pressure

 

3.Mixing Head

Auniform foam mixture distribution on the continuously moving facing

High pressure impingement style mixing,

Self-cleaning design


4.Electrical control system

Electric wiring and connections for each equipment part of the high pressure foam dispensing machine.

Electric control cabinet complete with electric power part

PLC,electric controls and devices for high pressure foaming machine

Alarm function with acoustic warning.

 


4.Warranty
one year warranty from date of shipment, and we will provide the technical support for the whole life.


 

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