Circular winding machine classification and introduction

Ring-type winding machines, also known as magnetic wire wound machines, are simply winding machines used to produce wound-loop inductors.

At present, the winding system can be divided into three categories.

A. Semi-automatic ring winding machine

B. Simple pull-type ring winding machine, also called crochet winding machine

C. Fully automatic miniature magnetic surround wire machine

The semi-automatic ring winder consists of three parts: nose, clamp, and frame. The so-called nose is the winding group. The clamp is the part of the magnetic ring. The base is the electrical control part. The thickness of the wire diameter can be divided into gear type, belt type, side slide type and round belt type; they are all corresponding to a certain range of wire diameter, gear type applicable wire diameter range (1.0mm-3.0mm), belt type (0.25 (mm-1.0mm) left and right, side-sliding (0.06mm-1.0mm) or so, but it can not be completed on a machine, round belt type is generally only about thin products (0.05mm-0.15mm), the same After changing the storage ring of different specifications, the machine head can be applied with different wire diameters and products with different inner diameters. At the same time, the fixture also has a corresponding clamping range. Generally, one person operates a machine, of course, if the number of turns is very large. , That person can operate more than one, in principle, the storage ring in the hole in the magnetic ring through the work, so when the magnetic ring hole is small, even greater than the width of the storage ring, that type of product is impossible Completed on this type of machine, there is a Common mode inductors, common mode inductance diameter and arranged in a certain law requirements, diameter slightly rough spots (0.3 mm or more) is difficult to achieve in this machine.

The following consumable parts on a general semi-automatic ring winding machine need to be replaced frequently:

(1) The storage ring, also known as the steel rim, is one of the most important components on the nose, used to complete the storage line and winding; its quality directly affects the service life and indirect costs. And the quality of the wound product.

(2) The support wheel, also called guide wheel, has different number of different head support wheels, and its material and service life are directly related.

(3) Fixture rollers. The life of this component is related to the diameter, size, and material of the product being wound.

(4) Belts, sliders, and other consumable parts.

After the ring-type winding machine is purchased, different storage line rings and supporting wheels need to be replaced according to the diameters and sizes of the production products. Since the copper wire always slides out from the side of the storage line ring, the storage line ring is subjected to uneven force, after a certain period of time. After the time required to replace the storage ring and support the wheel can continue to produce!

Traction crochet winding machine, this kind of winding machine does not have much or obvious improvement for the efficiency, mainly by the clamp roller and the cylinder work together, mainly for coarse wire products, the purpose of reducing the labor intensity of workers, generally for the number of laps With fewer products, the appropriate length of wire must be cut and wound.

Fully automatic micro magnetic wrap-around machine consists of vibrating plate, wire feeding group, transmission group, holding seat and retrieving group. As the name implies, full-automatic production means that no manual operation is required, from the feeding, winding and down of the magnetic ring. Material can be fully automatic, this section of the winding machine is mainly for micro-magnetic ring, outside diameter (10mm or less) diameter (0.05mm-0.25mm) with the biggest difference between hand-wound products is that such a machine once debugging smooth The quality is relatively stable, and it does not require too much power consumption. After commissioning a stable machine, one person can look after more than one, greatly improving the production yield and quality.